As the saying goes, “see the living room know master career achievement, see the kitchen know master life grade”, accompanied by the increasing maturity of ambry industry, people to reveal the requirements of the overall ambry life grade soaring. Now ambry market ambry variety, brand is countless. Solid wood cabinet because of its environmental protection model, store value sex, get consumer love all the time. and the production flow of solid wood ambry is very complex, extremely high to the technological requirement of the worker.
1.Material selection
Solid wood cabinet is very strict on material selection. The wood should be air-dried for at least two years so that the various cells inside the wood can die completely and the moisture content of the wood is kept to a minimum.
This is particularly important to the ambry that is solid wood all over the body, because this kind of ambry has the problem of cracking deformation that worries a person.
The reason can be out of shape, because the time that early stage lumber dries to a great extent is too short, moisture content was not controlled strictly, so, only the moisture content of raw materials is controlled to the lowest, ability ensures the quality of real wood ambry truly high-end
2.Processing technology
First-class enquipment and technology to ensure the quality of solid wood cabinet, part of the process is the use of manual carving and grinding. There are many patterns and lines on high-end solid wood cabinets that are hand-carved by senior teachers. Some even have large totem sculptures that are independent of the cabinets. These solid wood carvings completed by hand are also a very importing part of solid wood cabinets. Now let us have an in-depth understanding of the story behind the solid wood cabinets.
2.1 Solid wood cabinet process flow - material preparation
(1) sheet drying:
First of all, the wood will be purchased back to dry, the moisture content of the wood is controlled at 8% – 12%, after drying the wood is not easy to burst deformation phenomenon;
(2) balance:
Leave the dried wood for a while to allow it to recover its balance;
(3) material selection and ingredients:
The dark parts of wood products can be divided into three kinds: exterior materials, temporal materials and dark materials. Exterior material is exposed to the outside, internal material refers to the inside of the product, such as internal file, bottom plate, etc. Dark material is to point to the parts and components that cannot be seen below normal use condition, such as drawer guide rail, package panelling.
(4) rough planing:
Set the thickness of the wool sheet.
(5) wind shear:
Length of wool plate dressing.
(6) trimming:
Cut off unusable raw edges from the wool sheet.
(7) taking material:
When selecting material, the internal crack, end crack, node scar, blue change, rotten wood part is removed.
(8) make a shape:
According to the need for some modeling preliminary build.
(9) cloth glue:
Spread glue evenly between the wood.
(10) assembling board:
The use of waterproof and high temperature resistant glue, the use of the splitter to assemble the wood, the board pay attention to the height difference, length difference, color difference, joint scar.
(11) aging:
The cloth glue finished wood is left for about 2 hours to allow the glue to set.
(12) sand planer:
Remove the excess glue between the wood, so that the wood surface is free of excess glue.
(13) saw cutting fixed width:
Set the width of the wood with a single saw.
(14) four-sided planing molding:
Plane the wood to the desired shape.
(15) health preservation:
Leave the wood undisturbed for about 24 hours.
2.2 Solid wood cabinet process - woodworking
(16) wide sand thickness:
According to the requirements of sand stop in line with the size of the processing requirements, polishing sand after the completion of the machine, coarse sand 0.2mm sand, polishing sand 0.1mm sand.
(17) fine cutting:
The length of the wool should be fixed, and no stubble or blackening should be achieved in the processing process. The length and width processing error should not exceed 0.2mm, the diagonal below 1 meter should be less than 0.5mm, and the diagonal above 1 meter should be less than 1mm.
(18) forming:
Molding the wood according to the drawing. No stubble, burr, knife jumping and blackening are allowed during processing. The surface of the parts should be smooth and flat. Before processing, check whether the screws of the equipment parts are loose, whether the template is installed properly, whether the tool is tightly installed, and the size error of the parts should not exceed 0.2mm.
(19) mortise:
According to the technical requirements of the drawing, the existing splicing mode of miller cabinet can make the perfect splicing between materials to do no collapse in the process of processing, the product should be complete, often trial assembly, frequent inspection, to ensure the quality of the product.
(20) fitting bolt sand:
Sanding accessories, sanded finished products should be smooth, no sand marks, consistent corners. Before sand inspection, the use position of the components should be understood first, and the soil should be filled first before sanding.
(21) group establishment:
Assembly without disassembly of parts, assembly should be prepared before the material, all parts to be assembled according to the requirements of the drawing processing check without error, parts without collapse, burr, black phenomenon, the first piece installed after the complex ruler and drawing process without error under the condition of starting to measure. The glue cloth is evenly coated in the process of assembly, and the semi-finished products should have no spike or leakage, and the glue should be cleaned.
(22) large group formation:
Check whether the trial parts are in error with the drawing. The difference with small group is that after the completion of large group is the finished product.
(23) sand inspection of finished products:
Sanding the finished product, to be smooth, no sand marks, corners consistent.
(24) balance:
Let the parts sit naturally for a while.
(25) sand inspection on the coating line:
After the initial sanding, the surface of the workpiece will be polished again with 400# sandpaper, especially the capillary fiber on the wood surface. At the same time, check whether the defects of the white body have been dealt with, such as: poor repair, poor sanding, cracking, deformation, etc.
(26) blowing dust:
Blow the dust off the surface of the workpiece.
2.3 Solid wood cabinet process - coating
(27) the first step in the painting process is color polishing:
Before the formal wipe, first try to wipe, to confirm whether the color is correct and appropriate. Before rubbing, stir the rubbing agent evenly until there is no sediment.
(28) base color:
According to the requirements of the color palette, choose the background color, and adjust the color difference between the materials through the background color.
(29) primer for head degree:
Before spraying, the dust should be blown clean to check whether the color effect is good.
(30) drying:
After spraying, the solid wood objects will be placed in a room with a constant temperature of 25 degrees for 24 hours, allowing them to air dry naturally.
(31) sand cleaning:
First fill all scratches, and then gently sand with 400# sandpaper, mainly to sand off the burr produced on the product after spray painting.
(32) second primer:
Clean the dust before spraying.
(33) drying:
After spraying, put the object into a constant temperature room to dry for 24 hours
(34) sand cleaning:
First fill the defective place in place, and then use 400# sandpaper to polish the paint surface smooth, smooth, paint surface can not have a large bright spot.
(35) three degree primer:
Clean the dust before spraying.
(36) drying:
After spraying, place it in a constant temperature room to dry for 24 hours.
(37) sand cleaning:
Use 400# sandpaper to smooth and level the finish. No bright spots are allowed on the finish.
(38) color repair:
Before fixing the color must first check whether the product is good, dust and pollutants on the product to clean up. By the technical personnel to allocate good color, and then compared with the color board first repair a prenatal sample, by the site supervisor to determine the color before the operation.
(39) oil sands:
After trimming the product must be dried for 4-6 hours, and then the product surface will be polished smooth with 800# sandpaper. In the process of grinding, attention should be paid to prevent leakage, painting and other phenomena.
(40) finish paint:
The top paint used in high-end solid wood cabinets is a clean flavor paint, which meets the national health standards and has no flavor. Before finishing, check whether the product is good, whether the surface of the product is smooth, and clean up the dust and attachment on the surface. Finish coating for 11-12 seconds, thickness of a cross.
(41) drying:
Leave to dry for 24 hours.
2.4 Solid wood cabinet process - packaging
(42) inspection, visual:
Check whether the overall color collocation of the product is consistent, can not have the phenomenon of different shades. In the natural light to see whether the paint surface of the product is smooth, whether there is flow hanging, spraying is not uniform, orange peel and leakage spray, fog white and other phenomena. Hand touch: touch the paint surface with your hand to check whether the surface is smooth and whether there are particles. Feel with the hand paint texture, feel good.
43) dot color:
Repair the defects on the workpiece surface.
(44) blowing dust:
Blow the dust off the surface of the workpiece.
(45) packing
Package the product.
(46) factory delivery:
By special transport personnel transport factory
The design of a good solid wood cabinet comes from the thorough understanding of the design culture of excellent designers, which to a great extent shows in the design details and the integration of details and cabinets.
Excellent kitchen design can show art and cultural value, foil host identity and social value at the same time, this is what the stylist place of common brand cannot achieve
Top notch hardware
Hardware is the very key component in ambry, do not look at head small, resemble the joint of human skeleton same, the practical life that affects ambry and nimble sex.
Hinge: the hinge that quality does not pass is easy to cause door plate deformation, cause ambry switch inconvenience.
Box connector: the quality of the box connector is good or bad, affecting the stability of the cabinet. The connector allows the cabinet to be connected between the cabinet body and the cabinet body. A single cabinet body generally needs to use 12 connectors. Its quality depends on the accuracy of the connecting rod, and the connecting rod accurate to micron can ensure the accurate stitching of the cabinet.
Handle: the surface coating technology is particularly critical, if the surface of the gilded layer is not easy to fall off.
Hanging code: hanging code is the hardware that will condole cabinet is fixed on metope. Its quality and installation technology are related to the safety and bearing of the cabinet installation.
Overall function
Solid wood ambry also keeps improving on integral function configuration, reflecting the design concept of human nature everywhere.
Bucket of hidden type rice and the cabinet small fittings such as the trash can that can do garbage classification to deposit have everything you need, modern take out lampblack machine is hidden in the cover of beautiful antique lampblack machine.
At the same time, modern lighting technology is perfectly integrated into the overall design of solid wood ambry, so that the classical charm and modern light art are perfectly combined.
The setting of the central island shows the great charm of the open overall kitchen, and also sets off the luxury and atmosphere of the solid wood cabinets.
Please contact with us to build your solid wood cabinet.